A R T S
Index Page
Sustainable
Information
Sustainable
Livelihoods
Sustainable
Energy
Sustainable
Shelter
Sankalp
Bazaar
Contact Us
mailto:subhmukh@vsnl.com
Designed & maintained by: Essem
spacerMicro-concrete Roofing Tiles Technology  Micro-concrete Roofing Tiles
 
Eco-friendly roofing materials.
  Brochure · Tile Maker · Product · Production Process · Buildings ·
  CBT on MCR Tiles · MCR Tiles Cost Calculator · eTest on MCR Tiles ·
spacer
spacer
     
The Tile Maker

The Sankalp/TARA Tile Maker (shown above), which is supplied with a complete set of tools and devices for production & quality control systems, is used to produce micro-concrete roofing tiles (MCR). The system will cost about Rs 90,000 (US$1,850). Roofs with MCR Tiles will resist cyclonic, high wind velocities.


Product

Micro Concrete Tiles are made from cement mortar, which is vibrated on a table at a controlled frequency and set on a mould to shape. The mortar used is a mix of Cement, fine sand, coarse sand and fine aggregate. The mix consists of (a) 1 part cement (b) 2 parts of graded sand, and (c) 1 part of stone grit smaller than 6mm in size.

They are put through rigorous tests for water tightness, shape, size etc. MCR tiles can be made in two distinctive profiles; Pan and Roman and an infinite range of colours. MCR tiles are being marketed under different brand names such as TARAcrete, Duracrete, and Swisscrete.

Design Data for MCR Roofs: 13 Tiles per sq.m. ; 32 kg. per sq.m.

Tiles needed for 10m of roof: length 50 nos.; width 25 nos.


Production Process

The mix of cement, sand, aggregate and water is vibrated for about 45 seconds and then transferred on to a High Impact Polystyrene mould to give MCR tiles their unique profile. After initial setting for 24 hours, they are water cured for 7 days. This is responsible for the great strength and durability of MCR tiles.


Building with MCR Tiles

MCR roofs are constructed in a conventional manner using rafters and purlins made from wood or steel. Rafters are according to the shape and size of the roof. The purlins are welded at a distance of 40 cm from each other.

MCR tiles are secured by tying them to the purlins with G.I. wire. The angle of roof slope should be at least 22 degrees. Greater inclination of upto 30 degrees is preferred for more aesthetic appeal and in high rainfall areas. Standard architectural details for gable and hipped roof ridges, eaves, side over-hang and valleys can be used for MCR roofs, as well.

MCR Tiles allow total creative freedom to designers, architects and engineers. A variety of roof designs for farm and country houses, bungalows, verandahs and pavilions are possible with MCR tiles.

MCR Tiles are also used for industrial sheds, workshops and restaurants.


 
Strategic Partners
TARAhaat.com
Total Consulting Group
RGB Grafix
Development Alternatives Group
Q Tronix
ADA Software

From our Partners
Think Big with RGF Grafix!
Think Big with RGB Grafix!
PRODUCT DEMO
CBT on MCR Tiles
CBT on MCR Tiles by RGB Grafix
Please also checkout:
MCR Tiles Cost Calculator
eTest on CBT for MCR Tiles
Watch this space for new 'news'!

 

Home | Sustainable Information | Sustainable Livelihoods | Sustainable Energy | Sustainable Shelter
| About ARTS | Contact Us |
| Bazaar | Art & Handicrafts | Imaging | Sankalp Publications | Documentation | Technical Services |
| About The Sankalp Group | Join Us |

© 2004 Society for Appropriate Rural Technology for Sustainability (ARTS)